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Automatic Stacking & Strapping Machine by China Suppliers | Reliable Factory Equipment for Square Pipes
Product Description
The automatic Stacking & Strapping Machine uniformly feeds steel pipes, using chain drive and a motor sensor system to control the number of stacks and the shape of the packages. The packages are then packed and transported using a packaging machine.
- High production speed, capable of 24-hour continuous production.
- High degree of automation, human-machine interface operation, improving production efficiency, saving labor and labor intensity, improving product quality, and reducing noise.
- Due to the stability and reliability of the automatic palletizing (packaging) production line, the aesthetic quality and pass rate of various pipes have been improved.
Production Line Layout Flow
Feeding
→
Layer feeding
→
Leveling
→
Automatic lifting and palletizing
→
Cart transfer
→
Roller conveyor lateral movement
→
Automatic bundling & packaging
→
Transfer and storage
→
Lifting and transport
Machine Parameters
| Name | Describe |
|---|---|
| Host | The main unit of the equipment incorporates and absorbs advanced design concepts from both domestic and international sources, aligning with world-class standards. |
| Main framework | The frame is welded from high-quality steel, primarily using steel plates and pipes, ensuring equipment stability and reliability. The main frame features a compact design, minimizing the overall footprint. The completely redesigned and unique structural design reduces the number of mechanical parts, lowering the long-term failure rate and thus reducing maintenance costs. Its simple and elegant appearance enhances the industrial aesthetics of the factory equipment. |
| Feeding layer | The feeding layer adopts an integrated design, which saves space and facilitates maintenance. |
| Forklift Palletizer | The steel pipes are stacked using a forklift lifting system, which is safe to use, has a long service life, and is digitally controlled. |
| Packaging transfer cart | The trolley is equipped with a flat and vertical roller conveyor, and the flat rollers are self-powered. |
| Automatic strapping machine | Servo Digital Control |
| Horizontal roller conveyor | It adopts a flat and vertical roller structure, and the roller surface is high-frequency quenched, making it wear-resistant. |
| Package transfer and storage institution | It adopts a mature, reliable, simple and convenient chain transfer and storage system. |
| Lubricating | Grease lubrication |
| Control system | The control system is supported by hardware such as PLC, sensors and operator console; it completes the automatic operation of the machine, human-machine interface operation, and linkage and interlock with the main line. |
Scheme Overview
The automatic Stacking & Strapping Machine is an independently developed automatic palletizing equipment by our company. It features a simple structure, low failure rate, and convenient maintenance. Multiple configuration options are available for users. This automatic Stacking & Strapping Machine is customized according to customer needs.
3.1 Palletizing host
The feeding system uses chain drive, with a material-pulling block installed on the chain. The material-pulling block support and other components are made of non-metallic materials to minimize impact and scratches on the pipes. An automatic pipe-turning device is also installed.
3.2 Transfer Cart
The trolley is self-powered and features a flat and vertical roller mechanism.
3.3 Transverse Roller Conveyor
The flat roller is powered by a worm gear reducer.
3.4 Alignment Device
The alignment device pushes one end of the steel pipe to align it, making the steel pipe neat, aesthetically pleasing, and easy to lift and stack.
3.5 Package Transfer and Storage Chain
It features a lifting mechanism and uses a 16A chain for better stress resistance and to prevent chain tipping.
3.6 Automatic Strapping Machine
High-performance automatic strapping unit integrating advanced servo digital controls.
Packing method (according to customer requirements)
The buyer guarantees the accuracy of the steel pipe stack's movement, stopping, and positioning. The steel strapping joint is located at the 12 o'clock position on the top of the steel pipe stack. The buckle joint style is shown in the diagram below. Three rows of buckle-free fasteners.
Main Unit Power
The main unit power uses a national standard series hardened gear reducer, and the motor adopts digital program control.
| # | Name | Power | Quantity |
|---|---|---|---|
| 1 | Feeding motor power | 2.2KW | 1 unit |
| 2 | Forklift Conveyor Motor | 2.2KW | 1 unit |
| 3 | Handlift Lifting Motor | 11 KW | 1 unit |
| 4 | Transverse Roller Conveyor Motor | 1.5KW | 5 units |
| 5 | Package Transfer Trolley Motor | 1.5KW | 2 units |
| 6 | Package Transfer Chain | 1.5KW | 4 units |
| 7 | Hydraulic Station | 5.5KW | 1 unit |
Frequently Asked Questions
What is the primary function of the automatic Stacking & Strapping Machine?
The automatic Stacking & Strapping Machine uniformly feeds steel pipes using a chain drive and motor sensor system. It precisely controls the number of stacks and the shape of the packages, which are then packed and transported using a packaging machine.
How does the machine contribute to production efficiency and quality?
The machine supports 24-hour continuous production with high automation via a human-machine interface. This saves labor, lowers intensity, reduces noise, and improves the aesthetic quality and pass rate of various pipes due to the stable palletizing line.
What design features minimize maintenance costs for the Main Framework?
The main framework features a completely redesigned and unique structural layout that reduces the number of mechanical parts. This design lowers the long-term failure rate and reduces maintenance costs while enhancing factory aesthetics.
How are the steel pipes aligned and stacked?
Steel pipes are stacked using a digitally controlled forklift lifting system. An alignment device pushes one end of the steel pipe to align it, making the stack neat, aesthetically pleasing, and easy to transport.
What control system does the equipment run on?
The control system is supported by hardware including a PLC, sensors, and an operator console. It manages automatic operations, human-machine interface operations, and coordinates linkage and interlocking functions with the main line.
What are the strapping joint and positioning specifications?
The steel strapping joint is positioned at the 12 o'clock position on the top of the steel pipe stack. The buckle joint style utilizes three rows of buckle-free fasteners, with the buyer guaranteeing the movement, stopping, and positioning accuracy of the stack.
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