Automatic Stacking & Strapping Machine for Square Pipe | China Suppliers & Factory-Developed Equipment
Product Description
Capable of 24-hour continuous production to maximize output.
Human-machine interface operation improves efficiency, reduces labor intensity, and lowers noise levels.
Improves the aesthetic quality and pass rate of various pipes due to consistent palletizing.
Machine Parameters
| Name | Description |
|---|---|
| Host | The main unit of the equipment incorporates and absorbs advanced design concepts from both domestic and international sources, aligning with world-class standards. |
| Main framework |
The frame is welded from high-quality steel, primarily using steel plates and pipes, ensuring equipment stability and reliability. The main frame features a compact design, minimizing the overall footprint. The completely redesigned and unique structural design reduces the number of mechanical parts, lowering the long-term failure rate and thus reducing maintenance costs. Its simple and elegant appearance enhances the industrial aesthetics of the factory equipment. |
| Feeding layer | The feeding layer adopts an integrated design, which saves space and facilitates maintenance. |
| Forklift Palletizer | The steel pipes are stacked using a forklift lifting system, which is safe to use, has a long service life, and is digitally controlled. |
| Packaging transfer cart | The trolley is equipped with a flat and vertical roller conveyor, and the flat rollers are self-powered. |
| Automatic strapping machine | Servo Digital Control |
| Horizontal roller conveyor | It adopts a flat and vertical roller structure, and the roller surface is high-frequency quenched, making it wear-resistant. |
| Package transfer and storage institution | It adopts a mature, reliable, simple and convenient chain transfer and storage system. |
| Lubricating | Grease lubrication |
| Control system | The control system is supported by hardware such as PLC, sensors and operator console; it completes the automatic operation of the machine, human-machine interface operation, and linkage and interlock with the main line. |
Scheme Overview
The automatic Stacking & Strapping Machine is an independently developed automatic palletizing equipment by our company. It features a simple structure, low failure rate, and convenient maintenance. Multiple configuration options are available for users. This automatic Stacking & Strapping Machine is customized according to customer needs.
3.1 Palletizing host
The feeding system uses chain drive, with a material-pulling block installed on the chain. The material-pulling block support and other components are made of non-metallic materials to minimize impact and scratches on the pipes. An automatic pipe-turning device is also installed.
3.2 Transfer Cart
The trolley is self-powered and features a flat and vertical roller mechanism.
3.3 Transverse Roller Conveyor
The flat roller is powered by a worm gear reducer.
3.4 Alignment Device
The alignment device pushes one end of the steel pipe to align it, making the steel pipe neat, aesthetically pleasing, and easy to lift and stack.
3.5 Package Transfer and Storage Chain
It features a lifting mechanism and uses a 16A chain for better stress resistance and to prevent chain tipping.
3.6 Automatic Strapping Machine
Precision servo digital control system for automated strapping sequences.
Packing method (according to customer requirements)
• The buyer guarantees the accuracy of the steel pipe stack's movement, stopping, and positioning.
• The steel strapping joint is located at the 12 o'clock position on the top of the steel pipe stack.
• The buckle joint style is shown in the diagram below. Three rows of buckle-free fasteners.
Main Unit Power
| # | Name | Power | Quantity |
|---|---|---|---|
| 1 | Feeding motor power | 2.2KW | 1 unit |
| 2 | Forklift Conveyor Motor | 2.2KW | 1 unit |
| 3 | Handlift Lifting Motor | 11 KW | 1 unit |
| 4 | Transverse Roller Conveyor Motor | 1.5KW | 5 units |
| 5 | Package Transfer Trolley Motor | 1.5KW | 2 units |
| 6 | Package Transfer Chain | 1.5KW | 4 units |
| 7 | Hydraulic Station | 5.5KW | 1 unit |
Frequently Asked Questions
What are the main advantages of this automatic Stacking & Strapping Machine?
The machine offers high production speed suitable for 24-hour continuous operation, a high degree of automation via a PLC human-machine interface, reduced labor costs, and improved aesthetic quality and consistency of the finished pipe packages.
How does the machine prevent surface scratches and damage to the steel pipes?
To minimize impact and prevent scratches on the pipes, the material-pulling block support and other key contact components in the feeding system are manufactured using high-grade non-metallic materials.
What type of control system does the equipment run on?
The machine runs on a digital control system supported by advanced PLC hardware, precision sensors, and an operator console. This setup allows for automatic operation, human-machine interface navigation, and seamless linkage with the main production line.
What strapping and alignment features are included?
The alignment device pushes one end of the steel pipes to ensure they are completely neat before packing. The strapping machine utilizes servo digital control and applies three rows of buckle-free fasteners at the top (12 o'clock position) of the pipe stack.
Is the structure of this strapping machine durable for heavy-duty environments?
Yes. The main framework is welded from high-quality steel plates and pipes to guarantee stability. Additionally, the transverse roller conveyor surface is high-frequency quenched for superior wear resistance, and the storage chain uses a heavy-duty 16A chain to prevent tipping.
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