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Automatic Stacking & Strapping Machine for Square Pipe - Reliable China Suppliers & Factory Solutions
Product Description
The automatic Stacking & Strapping Machine uniformly feeds steel pipes, using chain drive and a motor sensor system to control the number of stacks and the shape of the packages. The packages are then packed and transported using a packaging machine.
- ⚡ High production speed: Capable of 24-hour continuous production.
- ⚙️ High degree of automation: Human-machine interface operation, improving production efficiency, saving labor and labor intensity, improving product quality, and reducing noise.
- 🛡️ Stability and reliability: Due to the stability and reliability of the automatic palletizing (packaging) production line, the aesthetic quality and pass rate of various pipes have been improved.
- 🔄 Systematic Layout: To meet the needs of users for palletizing (packaging) various steel pipes, the layout of the automatic palletizing machine production line is as follows:
Feeding
→
Layer feeding
→
Leveling
→
Automatic lifting and palletizing of steel pipes
→
Cart transfer
→
Roller conveyor lateral movement
→
Automatic bundling and packaging
→
Transfer and storage of packages
→
Lifting and transport
Machine Parameters
| Name | Describe |
|---|---|
| Host | The main unit of the equipment incorporates and absorbs advanced design concepts from both domestic and international sources, aligning with world-class standards. |
| Main framework | The frame is welded from high-quality steel, primarily using steel plates and pipes, ensuring equipment stability and reliability. The main frame features a compact design, minimizing the overall footprint. The completely redesigned and unique structural design reduces the number of mechanical parts, lowering the long-term failure rate and thus reducing maintenance costs. Its simple and elegant appearance enhances the industrial aesthetics of the factory equipment. |
| Feeding layer | The feeding layer adopts an integrated design, which saves space and facilitates maintenance. |
| Forklift Palletizer | The steel pipes are stacked using a forklift lifting system, which is safe to use, has a long service life, and is digitally controlled. |
| Packaging transfer cart | The trolley is equipped with a flat and vertical roller conveyor, and the flat rollers are self-powered. |
| Automatic strapping machine | Servo Digital Control |
| Horizontal roller conveyor | It adopts a flat and vertical roller structure, and the roller surface is high-frequency quenched, making it wear-resistant |
| Package transfer and storage institution | It adopts a mature, reliable, simple and convenient chain transfer and storage system. |
| Lubricating | Grease lubrication |
| Control system | The control system is supported by hardware such as PLC, sensors and operator console; it completes the automatic operation of the machine, human-machine interface operation, and linkage and interlock with the main line. |
Scheme Overview
Automatic Stacking & Strapping Machine is an independently developed automatic palletizing equipment by our company. It features a simple structure, low failure rate, and convenient maintenance. Multiple configuration options are available for users. This automatic Stacking & Strapping Machine is customized according to customer needs.
3.1 Palletizing host
The feeding system uses chain drive, with a material-pulling block installed on the chain. The material-pulling block support and other components are made of non-metallic materials to minimize impact and scratches on the pipes. An automatic pipe-turning device is also installed.
3.2 Transfer Cart
The trolley is self-powered and features a flat and vertical roller mechanism.
3.3 Transverse Roller Conveyor
The flat roller is powered by a worm gear reducer.
3.4 Alignment Device
The alignment device pushes one end of the steel pipe to align it, making the steel pipe neat, aesthetically pleasing, and easy to lift and stack.
3.5 Package Transfer and Storage Chain
It features a lifting mechanism and uses a 16A chain for better stress resistance and to prevent chain tipping.
3.6 Automatic Strapping Machine
Servo Digital Control strapping system designed for high efficiency and precision.
Packing method
- 📋 The buyer guarantees the accuracy of the steel pipe stack's movement, stopping, and positioning.
- 📍 The steel strapping joint is located at the 12 o'clock position on the top of the steel pipe stack.
- 🔗 The buckle joint style is shown in the diagram below. Three rows of buckle-free fasteners.
Main Unit Power
The main unit power uses a national standard series hardened gear reducer, and the motor adopts digital program control.
| # | Name | Power | Quantity |
|---|---|---|---|
| 1 | Feeding motor power | 2.2KW | 1 unit |
| 2 | Forklift Conveyor Motor | 2.2KW | 1 unit |
| 3 | Handlift Lifting Motor | 11 KW | 1 unit |
| 4 | Transverse Roller Conveyor Motor | 1.5KW | 5 units |
| 5 | Package Transfer Trolley Motor | 1.5KW | 2 units |
| 6 | Package Transfer Chain | 1.5KW | 4 units |
| 7 | Hydraulic Station | 5.5KW | 1 unit |
Frequently Asked Questions (FAQ)
What are the key benefits of the Automatic Stacking & Strapping Machine?
It supports 24-hour continuous production with high speed and automation. The system reduces labor intensity, lowers factory noise, and enhances overall product quality and pipe pass rates.
How does the frame design minimize maintenance costs?
The main framework is welded from high-quality steel plates and pipes, and features a completely redesigned structure that minimizes mechanical parts. This reduces the long-term failure rate and simplifies maintenance.
What control system is used to operate the machinery?
The machine is operated via a PLC system, sensors, and an operator console, facilitating a user-friendly human-machine interface and interlocking linkage with the main factory line.
What are the alignment and transfer features of the conveyor system?
The alignment device aligns one end of the steel pipes to keep them neat for stacking. The transverse roller conveyor uses flat and vertical wear-resistant rollers powered by a worm gear reducer.
What strapping and buckle specifications are applied during packaging?
The steel strapping joint is placed at the 12 o'clock position on top of the pipe stack, utilizing three rows of buckle-free fasteners to secure the packages.
What is the total motor power configuration for the main line?
The line features multiple motors including: a 2.2KW feeding motor, a 2.2KW forklift conveyor, an 11KW handlift lifting motor, multiple 1.5KW roller and trolley motors, and a 5.5KW hydraulic station.
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