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China Metal Slitting Machines Lines - Quality Products from Leading Suppliers and Factory
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China Metal Slitting Machines Lines - Quality Products from Leading Suppliers and Factory

Introducing our high-quality slitting line, a cutting-edge solution designed for precision cutting in various coil materials and thicknesses. This comprehensive machinery features essential components such as a decoiler, slitting head, tensioning device, and recoiler. Manufactured in China, our slitting lines are renowned for their superior performance and exceptional edge quality. With the integration of advanced automatic control systems, these machines significantly enhance productivity while minimizing the need for manual intervention. As a leading factory and supplier in the industry, we ensure that our products meet stringent quality standards, providing reliable solutions for all your slitting needs

    General Technical Requirements for Production Lines

    The processing precision of the production line is in accordance with the relevant requirements of the “main technical parameters”. The seller is established on the basis of satisfying the buyer’s requirements and can make appropriate adjustments to the contents specified in the specification.

    There is no abnormal vibration and noise for the product line and it should be in accordance with the requirements of the related state standards.

    When hydraulic components and pressure station are normally operated and maintained according to Specifications, we make sure that it’s no leakage or natural damage. The replacement or maintenance should be supplied for the user in time.

    Bead appearance of all the weld assemblies should be uniform in height and width. The connection between the weld assemblies and the parent metals should be transitioned smoothly. Getting rid of the splash and grinding are necessary to make the surface waviness nice and symmetry.

    There is no crack, cold joint, slag inclusion, flame breakthrough, weld beading, undercut and air hole, etc. on the welded joint.

    The appearance of the product line should be painted according to the user’s requirements.

    Appearance of the paints: Oil film should be equal and there is no hanging stream, orange peel and pin-hole air bubble on it. Painting dressing surface shouldn’t show any trace of white.

    slitting line

    Working Processing

    Prepare coil
    →
    Loading coil
    →
    Uncoiling
    →
    Taking
    →
    Pinch
    →
    Hydraulic shear
    →
    Looper
    →
    Side Guide
    →
    Slitting
    →
    Scrap winding
    →
    Looper
    →
    Tail press
    →
    Separating
    →
    Tension
    →
    Feeding
    →
    Recoiling
    →
    Unloading

    Key System Features

    Reliability
    The designing of machinery have high reliability, it can make sure about the equipment working normally and continuously.
    Safety
    The machines, hydraulic and electrical system of the whole line have reliable protection and safety device. The equipment have emergency cut-off function and response device, it can emergency stop by manual or automatically.
    Environmentally
    Kinds of hydraulic oils of the machine tools used must be recycled, avoid from leakage and environmental pollution.
    Energy-saving
    Consider the energy consumption factors when design the equipment, using the higher transfer efficiency unit, combining product accuracy improvement, reduce the consumption.
    Operation
    This equipment can operation easily, and man-machine interaction convenience. Details refer to the electrical system specification.
    slitting machine

    Capacity Estimation Table

    Capacity Estimation Table (Coil = 15t)
    NO Thickness Width Coil Length Slitting Speed Time to Slitting Auxiliary Time Full Time per Coil Annual Working Time Fund Annual Productivity
    mm mm m m/min m/min min min Hour ton
    ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩
    1 1 1250 1538.46 120 13 20 33 6000 163,636
    2 2 1250 769.23 100 8 20 28 6000 192,857
    3 3 1250 512.82 100 6 20 26 6000 207,692
    4 4 1250 384.61 80 5 20 25 6000 216,000
    5 5 1250 307.7 70 5 20 25 6000 216,000
    Note:
    - The line operates 120 hours a week, i.e. 5 working days of 24 hours;
    - Auxiliary time is the preparatory and final time (time for installing and refilling the roll into the line and removing the roll from the winder, replacing cutting knives, etc.)

    Calculation of annual production:
    - Line ⑥ = Line ④ ÷ Line ⑤
    - Line ⑦ = according to the Supplier
    - Line ⑧ = Line ⑥ + Line ⑦
    - Line ⑩ = Line ⑨ x 60 ÷ Line ⑧ x 15 tons

    Motor Configuration and Power Meter of Main Equipment of the Unit

    NO Name Quantity Motor Power (KW) Remark
    AC DC
    1 Coil Car 1 3 Coil car moving
    2 Uncoiler 1 30 Uncoil power
    3 Material guiding machine 1 55 Working roll driving
    4 Slitting machine 1 160 Working roll driving
    1 1.1 Upper roll lifting
    1 0.75 Arch forth and back
    5 Scrap winder 2 7.5 Scrap power
    6 Recoiler 1 200 Recoil power
    7 Unloading car 1 3 Coil car moving
    8 Hydraulic system 2 22 Cylinder driving
    Total ≈ 510 KW Flexible design

    Frequently Asked Questions (FAQ)

    Q1: What are the general technical requirements for the slitting production line?
    A: The processing precision of the production line must comply with the specified main technical parameters. The equipment must operate without abnormal vibration and noise, in accordance with state standards. Additionally, hydraulic components and pressure stations must be leakage-free, and weld assemblies must be uniform and smooth.
    Q2: What is the sequence of the working process in this slitting line?
    A: The process follows a detailed sequence: Prepare coil → Loading coil → Uncoiling → Taking → Pinch → Hydraulic shear → Looper → Side Guide → Slitting → Scrap winding → Looper → Tail press → Separating → Tension → Feeding → Recoiling → Unloading.
    Q3: How are safety and environmental protection handled on the production line?
    A: For safety, the entire line has protective devices and emergency cut-off functions that support manual or automatic stops. For the environment, all hydraulic oils used in the machine tools must be recycled to prevent leakage and pollution.
    Q4: What energy-saving designs are integrated into this equipment?
    A: The equipment is designed with high-transfer efficiency units to optimize energy consumption. This design combines product accuracy improvements with reduced overall power consumption.
    Q5: How is the annual productivity of the slitting line calculated?
    A: The annual productivity is calculated using the formula: Annual Productivity = Annual Working Time Fund (e.g., 6000 hours) x 60 ÷ Full Time per Coil (in minutes) x 15 tons. The calculation considers both the active slitting time and the auxiliary preparation time.
    Q6: What is the total power requirement and configuration of the main motors?
    A: The total power requirement is approximately 510 KW, designed flexibly. It includes AC/DC motors for main components such as the Uncoiler (30 KW AC), Material Guiding Machine (55 KW DC), Slitting Machine (160 KW DC), and Recoiler (200 KW DC).

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