China Steel Pipe Making Ferrite Core Magnetic Materials for Efficient Welding - Leading Suppliers & Factory
Product Feature
Superior manganese-zinc ferrite material has outstanding magnetic permeability which can concentrate magnetic flux density inside the induction coil and minimize magnetic reluctance. In this way, the energy is focused on the weld seam.
The ferrite material reduces eddy current and hysteresis losses to some extent, making energy consumption more efficient and induction heating more stable.
With high density and thermally stable construction, the ferrite rod has higher mechanical strength and durability in continuous high-speed welding conditions.
Hollow Ferrite Rod Specification (MM)
| # | First | Last | Handle |
|---|---|---|---|
| 10 × 100 | 10 × 140 | 10 × 200 | 10 × 70 |
| 11 × 100 | 11 × 140 | 11 × 200 | 11 × 70 |
| 12 × 100 | 12 × 140 | 12 × 200 | 12 × 70 |
| 13 × 100 | 13 × 140 | 13 × 200 | 14 × 70 |
| 13.5 × 100 | 13.5 × 140 | 14 × 200 | 8 × 120 |
| 14 × 100 | 14 × 140 | 15 × 200 | 10 × 120 |
| 15 × 100 | 15 × 140 | 16 × 200 | 12 × 120 |
| 16 × 100 | 16 × 140 | 17 × 200 | 10 × 160 |
| 17 × 100 | 17 × 140 | 18 × 200 | |
| 18 × 100 | 18 × 140 | 20 × 200 | |
| 20 × 100 | 20 × 140 | 22 × 200 | |
| 22 × 100 | 22 × 140 | 24 × 200 | |
| 25 × 100 | 24 × 140 | 25 × 200 | |
| 30 × 100 | 25 × 140 | 28 × 200 | |
| 28 × 140 | 30 × 200 | ||
| 30 × 140 | 32 × 200 | ||
| 32 × 140 | 35 × 200 | ||
| 35 × 140 | 36 × 200 | ||
| 36 × 140 | 38 × 200 | ||
| 38 × 140 |
Solid Ferrite Rod Specification (MM)
| # | First | Last | Handle |
|---|---|---|---|
| 5 × 100 | 7 × 140 | 8 × 200 | 10 × 70 |
| 6 × 100 | 8 × 140 | 9 × 200 | 11 × 70 |
| 7 × 100 | 9 × 140 | 10 × 200 | 12 × 70 |
| 7 × 100 | 10 × 140 | 11 × 200 | 14 × 70 |
| 8 × 100 | 11 × 140 | 12 × 200 | 8 × 120 |
| 9 × 100 | 12 × 140 | 13 × 200 | 10 × 120 |
| 10 × 100 | 13 × 140 | 14 × 200 | 12 × 120 |
| 11 × 100 | 13.5 × 140 | 15 × 200 | 10 × 160 |
| 12 × 100 | 14 × 140 | 16 × 200 | |
| 13 × 100 | 15 × 140 | 17 × 200 | |
| 13.5 × 100 | 16 × 140 | 18 × 200 | |
| 14 × 100 | 17 × 140 | 20 × 200 | |
| 15 × 100 | 18 × 140 | 22 × 200 | |
| 16 × 100 | 20 × 140 | 24 × 200 | |
| 17 × 100 | 22 × 140 | 25 × 200 | |
| 18 × 100 | 22 × 140 | 28 × 200 | |
| 20 × 100 | 24 × 140 | 30 × 200 | |
| 22 × 100 | 25 × 140 | 32 × 200 | |
| 25 × 100 | 28 × 140 | 36 × 200 | |
| 30 × 100 | 30 × 140 | 38 × 200 | |
| 32 × 140 | |||
| 35 × 140 | |||
| 36 × 140 | |||
| 38 × 140 |
Product Advantage
Energy can be focused on the weld zone, contributing to consistent heating and less seam defects.
Excellent performance and proper cooling design, which reduce thermal stress, lower the risk of cracking and early failure.
By minimizing magnetic losses and reinforcing flux coupling, the rod contributes to energy savings and higher overall welding system efficiency.
Standardized dimensions and cooling options allow quick installation and replacement — minimizing downtime on the production line.
Frequently Asked Questions
A ferrite rod acts as an impeder inside the tube mill. It concentrates the magnetic flux generated by the induction coil, directing the heating energy precisely to the weld seam to ensure high-quality and consistent welds.
Hollow ferrite rods feature a central channel that allows coolant (such as water or soluble oil) to flow directly through the rod, which is crucial for heat dissipation in continuous high-speed welding. Solid ferrite rods do not have this channel and are typically used in applications where external cooling is sufficient or thermal demands are lower.
Manganese-zinc ferrite offers exceptionally high magnetic permeability and low power loss at high frequencies. This makes it highly efficient at concentrating magnetic flux while minimizing internal heat buildup and eddy current losses.
To maximize service life, ensure a constant and adequate flow of clean coolant to reduce thermal stress. Additionally, using rods with high mechanical density and proper installation will prevent physical cracking during high-speed tube mill operations.
Yes. While we offer a comprehensive list of standard dimensions as shown in our specification tables, custom lengths, outer diameters, and inner diameters can be manufactured to match your specific welding equipment requirements.
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