China Steel Tube Making Machine Horizontal Accumulator - Reliable Suppliers & Factory for Continuous Production Solutions
Machine Parameters
| Name | Horizontal Accumulator |
|---|---|
| Horizontal Accumulator diameter | 5 m |
| Steel strip thickness | 1.0-5.0 mm |
| Filling speed | 120-200 m/s |
| Structural form | Bogie frame, clamping mechanism (22KW AC motor), body (30KW AC motor) |
The advantages of Horizontal accumulator
The spiral accumulator stores hundreds of meters of strip by vertically looping the material. This ensures uninterrupted supply during coil changes and welding — ideal for high-speed and large-scale tube mills.
Stable material flow reduces strip deviation and ensures better dimensional precision during forming and welding.
With a natural free loop inside the tower, the system absorbs speed variations across the line. This provides consistent tension and smoother forming performance.
The comparison of Accumulator and Horizontal accumulator
Both of their main function is to store a certain amount of steel strip for supplying main machine before it doing head and end welding to make sure main machine’s continuous production without stopping.
The accumulator is suitable for MG-16 to MG-60 tube mill lines, while the Horizontal Accumulator is used for MG-60 and above.
The accumulator can store 150–300 meters of steel strip, but the horizontal accumulator has a charging speed of 120–200 meters per minute.
In terms of space, the accumulator is specious, which occupys about 6 meters, while the horizontal accumulator requires around 15 meters of floor space.
Additionally, the accumulator is more cost performance compared to the horizontal accumulator.
| Feature | Accumulator | Horizontal Accumulator |
|---|---|---|
| Applicable Mill Size | MG-16 to MG-60 | MG-60 and above |
| Strip Storage Capacity | Approximately 150–300 m | Filling speed approximately 120–200 m |
| Required Floor Space | About 6 meters, compact design | About 15 meters, requires larger space |
| Cost | Lower, cost-efficient | Higher investment |
| Structure | Horizontal multi-layer storage via lifting arms | Large spiral storage formed by strip looping |
Frequently Asked Questions (FAQ)
What is the primary function of a steel strip accumulator?
The primary function of both the accumulator and horizontal accumulator is to store a specific length of steel strip. This ensures a continuous supply to the main machine during the head and end welding of new coils, preventing production line shutdowns.
How do I choose between a standard accumulator and a horizontal accumulator based on mill size?
The standard accumulator is designed for smaller to medium-sized lines, specifically suitable for MG-16 to MG-60 tube mill lines. The horizontal accumulator is built for larger operations and is used for MG-60 and above mill sizes.
What are the storage capacity and speed differences between the two systems?
A standard accumulator stores approximately 150 to 300 meters of steel strip. In contrast, the horizontal accumulator features a high-speed charging system with a filling speed of approximately 120 to 200 meters per minute (or meters per second maximum capacity range).
How much floor space is required for installing these accumulators?
The standard accumulator features a compact design requiring about 6 meters of space. The horizontal accumulator requires a significantly larger installation footprint of around 15 meters of floor space.
What are the structural differences between the accumulator and horizontal accumulator?
The standard accumulator utilizes a horizontal multi-layer storage configuration supported by lifting arms. The horizontal accumulator operates by forming a large spiral storage loop for strip material, supported by a bogie frame, clamping mechanism, and dedicated AC motors.
Which accumulator option offers better cost performance?
The standard accumulator offers higher cost-performance efficiency and a lower initial investment compared to the horizontal accumulator, which requires a higher capital investment.
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