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High Frequency Welding Machine used for Tube Mill
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High Frequency Welding Machine used for Tube Mill

The solid-state high-frequency tube welding power supply is designed for continuous operation. The entire system employs a PLC system to manage integrated interlocking controls and fault diagnostics, with real-time operational status displayed on an LCD screen. Below is a brief description of each component's structure and performance:

    Working principle of solid-state high-frequency welding pipe equipment

    High-frequency inverters are available in two types: series resonant and parallel resonant. However, pure parallel resonant inverters face challenges in high-frequency power applications, such as the inability to eliminate lead inductance effects, which limits their use in large-capacity high-frequency power systems. The series resonant inverter, also known as a voltage resonant inverter, operates under high-voltage conditions within the cabinet. This results in a loose internal layout, increased energy radiation, and potential high-voltage arcing or safety hazards. The third-generation all-solid-state welded tube power supply employs fast-recovery diodes IRFP460 and DSEI60-06A as main power components. Its circuit topology adopts a current-source-fed series-parallel configuration, combining the advantages of both series and parallel circuits while avoiding their drawbacks. Additionally, a specialized circuit topology eliminates switching losses in power electronic devices at high frequencies, thereby enhancing both efficiency and overall system reliability.

    Solid state high frequency welding machine composition

    Name Quantity Remarks
    Rectifier Cabinet 1 unit
    Inverter Cabinet 1 unit Air conditioner included
    Speed Controller 1 unit Euro 590
    Wind and Water Exchange 1 unit
    step-down transformer 1 unit
    Operating floor 1 unit
    Output busbar 1 set

    Some remarkable features of the third generation solid-state high-frequency power supply

    • RECTIFITOR CABINET
      Simple circuit and easy installation:
      The control wiring between the rectifier cabinet and the inverter cabinet is less than ten, randomly configured. The wiring between the rectifier power supply and the operation table is also very few.
    • INVERTER CABINET
      Harmonic interference is small, does not pollute the power grid:

      A number of well-matched filter networks are designed, and the isolation effect of the rectifier transformer makes the harmonic components of the solid-state power supply very small when running at full power. The power factor can reach more than 0.9.

    • OPERATING TABLE
      No high voltage is safe, and the sensor is not easy to strike a spark on the steel pipe:
      The special high frequency slot design parameters are used to obtain the appropriate output voltage on the inductor. The spark between the inductor and the steel pipe is avoided and the stability of the equipment is increased.
    • SPEED ADJUSTOR
      The efficiency is up to 85%, the energy saving is obvious, and the cooling water consumption is less:
      The advanced zero-voltage zero-current switching (ZVZCS) technology eliminates switching losses in power devices.

    List of main components

      Name Model Manufacturer Remarks
      MOSFET IRFP460 VISHAY Corporation (USA)
      Fast Recovery Diode DSEI60 VISHAY Corporation (USA)
      Resistance
      Austria
      tank capacitance
      National brand hydrocooling
      filter capacitor BSMJ Zhejiang
      Thyristor KP mould Jinzhou, Hunan hydrocooling
      PLC LE series Holliger
      human-computer interface HT8701T Honeywell
      Switching Mode Power Supply
      Taiwan Mingwei Company
      water cooling system S-S series self-control

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